Frankly, the number is in the millions of dollars. When you consider that ONE of the offroad dump trucks used to haul ore from the pit to the processing plant is 350,000,and that it will burn 500 worth of fuel an hour, the costs are staggering.
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India's largest copper refiner, operated by Hidalco and loed in Gujarat, Birla first began copper production in 1998. After numerous expansions, it now has a capacity of around 500,000 tons per annum.
Copper is mined in both open pits and underground mines, depending upon the ore grade and the nature of the ore deposit. Copper ore typically contains less that 1% copper in the form of sulphide minerals. Once the ore is delivered above the ground, it is crushed and ground to a powdery fineness and then concentrated for further processing.
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A schematic diagram of the conventional process for the production of copper and the SX/EW process can be seen here. Conventional Copper Extraction . Conventionally, copper is recovered by a pyrometallurgical process known as smelting. In this process copper ore is mined, crushed, ground, concentrated, smelted and refined.
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In 2014, copper, gold and 7,900t molybdenum were produced at a C1 copper cash cost of /lb. Copper and molybdenum production has been declining in recent years due to lower grades and harder ore, however, a new expansion project is in the feasibility stage which will increase throughput from the current 175kt/d to .
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The ore processing rate is approximately 35 million tonnes per annum. Typical head grade is approximately gram per tonne gold and per cent copper. The Boddington deposit is not a single, amorphous zone of gold and copper mineralisation.
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